TESTING

TESTING

From laboratory testing to regulatory compliance and beyond, advance the value and marketability of your products with testing and certification services from Gulf Lloyds.

Whether they are food products, metallurgical or mechanical products, or other types of commodities, market-oriented products need to be continuously controlled for quality, reliability and safety. The goal of testing services is to facilitate the market launch of products, boost their value, increase their safety and reduce the business risk.
The testing activities that we carry out also lay the groundwork for obtaining any certifications of conformity to national and international regulatory standards.

Laboratory Testing

Gulf Lloyds having coloration with Nationalize ISO/IEC 17025 Accredited  LABORATORIES
for Providing Technical Testing & Analysis services As per International Standards & Codes Requirements.

Mechanical Testing

  • Bend Test
  • Flare Test
  • Flange Test
  • Flattening Test
  • Reverse Flattening & Reverse Bend Test
  • Crush Test
  • IMPACT TEST
  • HARDNESS TEST

Chemical Testing

  • Chemical Analysis by Optical Emission Spectrometer
  • Chemical Analysis by Handheld XRF Analyzer

Metallurgical Testings

  • Micro Examination
  • Corrosion Tests

Non Destructive Testing

Gulf Lloyds Provides NDT Testing services As per International Standards & Codes Requirements.
We have vast experience technical expertise (ASNT NDT Level I / II / III Certified, PCN Level – II /III Certified) for provide Non Destructive Testing services 24/7 for Onshore & Offshore Jobs.

MPT (Magnetic Particle Testing)

We have qualified and trained engineers for Magnetic Particle Inspection. We offer Magnetic Particle Testing with all Technique in our laboratory or as per customer premises.

We have prod type machine with all accessories from which we can test in both direction( Longitudinal & circumferential) for different sizes jobs like crank shaft, piston rods, heavy thickness pre machining casting and forgings and Welding in order to detect surface and subsurface discontinuities.

We have also permanent magnet and Electromagnetic yoke type machine for machined component and welding. We are also can test with Visible dry particles, Visible Wet particles and fluorescent wet particles.

LPT / DPT (Liquid Penetrant Testing / Dye Penetrant Testing)

In LPT we have all type of set up for Visible or fluorescent testing water washable, post-emulsifying and solvent technique. We are provide this services on filed also. We have qualified and experience staff for all type of testing and materials.

RT (Radiographic Testing)

We , AERB ( Atomic energy Regulatory Board ) approved testing unit, offers a full range of industrial radiographic services and techniques. Our Highly skilled, Experienced and BARC qualified Radiographer have the abilities to handle a variety of assignments onsite or offsite, thus providing a high degree of flexibilities to our clients. we are equipped with Imported radiation sources, BARC approved Enclosure room, Fully utilized Darkroom, high quality safety equipments We provide services for industries like Casting, Forging, Valve, fabrication, Piping and Boiler manufacturer.

UT (Ultrasonic Testing)

We offer following Ultrasonic Testing services at customer premises and at our Lab.

  • Flaw Detection for Casting, welding, forging, rolled products, Piping Etc. with In built DGS, AVG, DAC, API 5UE and AWS D1.1 software with recording facility.
  • Thickness Measurement with high resolution upto 0.001mm.
  • Thru-Coat Measurement.
  • Corrosion Mapping for Heat exchangers/Boilers Tubes.
  • Oxidation checking for Pipes & Tubes.
  • Thickness measurement at elevated Temperature upto 500 °C for Heat exchangers tubes and many more component.
  • Thickness Measurement on outer and inner surface of ‘U’ portion of heat exchanger tubes.

VT (Visual Testing)

Direct Visual inspection can be use in welding, casting, forging, Etc. for Surface discontinuities in different industries like piping systems, oil & Gas refinery, Pressure Vessels, Storage Tanks, Etc. We have all type of Welding & measuring Gauges for Direct Visual Testing. This services provided by well trained and experienced Engineers of us.

Indirect Visual inspection can be used in small accessible area which cannot checked by direct Visual Inspection. Indirect Visual Inspection heavily use in pipes and Tubes (at manufacturing Stage or In Servicing Stage) Boilers Headers and Tubes, Storage tanks, Heat Exchangers Tubes and so many other , We have Fibrescope from that we can do all indirect visual inspection with facilities of photograph capturing and video recording.

LT (Helium Leak Testing)

The leak rate does not only depend on the geometric dimensions (diameter, length) of the leak but also on the physical properties of the gas (or the liquid), such as viscosity, relative molecular mass and on the pressure difference. For example: in the same environment conditions helium flows through orifices 2.7 times faster than air. Because of different results if the same leak is measured by various mediums it must be always noted with which gas a testing was performed.

The maximum acceptable leak rate for a given product depends on the nature of product. Since the cost of leak detection increases in inverse proportion to a leak rate, it follows that testing for unnecessary small leaks causes unnecessary rise of production costs.

Manufacturers that produce parts that contain gas or liquid, need to know if their products include any defects that could allow leakage. Defective products can be costly due to increased warranty claims and potentially endangering customer safety. There are several methods available for leak testing a product. The most appropriate test method for each application depends on several items: purpose of testing, leak rate specification and test cycle time.

ECT (Eddy Current Testing)

We offer following Eddy Current Testing services at customer premises and at our Lab.

  • Material sorting– mix up of various grade of materials either chemically different or variation in mechanical properties or metallurgical difference in structures can sorted using Eddy current testing equipments.
  • flaw detection in conducting materials. Flaws could be cracks, laminations, and other discontinuities for Tubing Applications like Heat Exchangers, Boilers Tube, Condensers, Etc. that can be detrimental to the product performance with...
    1. ID Eddy current testing (ECT)
    2. Remote Field Testing (RFT)
    3. Magnetic Field Leakage (MFL)
  • Conductivity measurement for metals.
  • Accurate measurement of Coating thickness with Eddy current testing. The coating can be conductive or non-conductive with few limitations on the accuracy of the measurements.